More than 80% of all rotary equipment failures are related to vibration.
Vibration breaks down the resiliency of seals and increases bearing and
equipment temperatures. Studies indicate that 50% to 60% of damaging machine
vibrations are the result of shaft misalignment, 30% to 40% of damaging
vibrations are the result of equipment unbalance, and up to 20% are the result of
resonance.
MagnaDrive's technology offers industry the best solution to damaging machine
vibration.
The key to MagnaDrive's vibration reduction is torque transmission across an
air gap with no mechanical connection. At all times the air gap is
1/8th inch minimum.
Shaft alignment is a major factor in the cost of installation and
maintenance. Typical shaft alignment tolerances are 0.002 or less requiring
precision laser alignment. MagnaDrive's products can tolerate .200 inch
misalignment without any resulting vibration. Visual alignment is all that is required.
Because the motor and load shafts are not physically connected, drive system
troubleshooting is greatly simplified. The drive system operates at a
different speed than the driven equipment. Vibration does not transfer
between the shafts. Therefore, it is simple to isolate drive system
problems, often without sophisticated monitoring equipment and specialists.
The "disconnected" feature of MagnaDrive's technology also offers cushioned start and stop capability. Starting and stopping the motor
disconnected from the driven equipment and slowly engaging or disengaging
the driven equipment reduces stresses and fatigue in the system, reduces
inrush current at start-up and reduces motor winding heat. A cushioned start
also reduces water hammer that causes piping system failures and resulting
maintenance expenses.
Motor life is improved compared to installations with Variable Frequency Drives (VFD).
The motor operates near its synchronous speed, maximizing cooling efficiency.
Overheated motor windings deteriorate electrical insulation resulting in premature
failure. Additionally, VFD-generated electronic harmonics cause system problems and
may overheat motor windings. VFDs often require inverter duty motors. MagnaDrive's technology generates no electronic harmonics.